The ball mill accepts the SAG or AG mill product. Ball mills give a controlled final grind and produce flotation feed of a uniform size. Ball mills tumble iron or steel balls with the ore. The balls are initially 5–10 cm diameter but gradually wear away as grinding of the ore proceeds.

Jul 26, 2013· 3-4 Building on strong and safe foundations 3 foundation design loads 3.2.2 Design Stillwater Flood Depth (ds) Design stillwater flood depth (d s) is the vertical distance between the eroded ground elevation and the stillwater flood elevation associated with the design flood.

SAG mill complete foundation repair service Mining "The grinding mill is at the heart of a mining operation, but a poorly designed, constructed, or deteriorated foundation will not only affect grinding mill performance but potentially render the mill out of action, costing millions of dollars in lost production." - Major Engineer Firm.

Oct 12, 2017· SAG mill make use of steel balls included with some large and hard rocks for grinding. These mills utilize the balls in making the large fragments of materials broken into pieces. The ball charge of a SAG mill is about 9% to 20%.This process takes place inside the large rotating drum of SAG mill which is filled with balls partially.

Application of the proposed method in a 9.75×4.88m SAG mill indicated that the liner wear profile along the liner length is non-uniform and the highest wear occurs between 1.25m and 2.75m of the ...

Jan 01, 2016· The SAG mill had a 6–8% ball charge and the power consumption was 8 kWh/t, which agreed well with the expected value. 9.6. Problems. 9.1. In an SAG mill the dimensions of the mill were 9.75 m × 3.5 m and the specific gravities of the mineral and …

SAG Mill Circuit Example — Gold Processing SAG mill circuit example for gold processing [image: (135-6-3)] AG/SAG Mill. AG/SAG mills are normally used to grind run-off-mine ore or primary crusher product. Wet grinding in an AG/SAG mill is accomplished in a slurry of 50 to 80 percent solids. 2D and 3D simulations of particles in a SAG Mill

The grinding circuit for the Copper Mountain project consists of one FL SAG mill and two FL ball mills. Figure 1 - Overview grinding circuit The Copper Mountain SAG mill is 10363 mm [34 feet] in diameter and 6096 mm [20 feet] long. It is a grate discharge mill with an inside diameter of 10363 mm [34 feet] and a grinding length of 5334

ball and sag mill foundation design Grinding . ... A Ball Mill Critical Speed (actually ball, rod, AG or SAG) is the speed at which the centrifugal forces equal gravitational forces at the mill shell's. Paper # 25 Copper Mountain Overview on the Grinding. COPPER MOUNTAIN: OVERVIEW ON THE GRINDING MILLS AND of a SAG mill and two ball mills ...

8-3 Centrifugal force outward Fc mp& 2 Dm 2 (8.1) & is the angular velocity, mp is the mass of any particle (media or charge) in the mill and Dm is the diameter of the mill inside the liners. Gravitational force Fg mpg (8.2) The particle will remain against the wall if these two forces are in balance ie.

SAG mill conference, provided details of the then largest gear drive in operation on a SAG mill (34ft x 18ft) at Escondida 13.4MW, which ... of pinion and axial forces. For mill drives a 25° pressure angle is ... The foundation and load data on gearless drives are higher. See the typical forces in Figure 10, air gap variation is a source

The grinding circuit for the Copper Mountain project consists of one FL SAG mill and two FL ball mills. Figure 1 - Overview grinding circuit The Copper Mountain SAG mill is 10363 mm [34 feet] in diameter and 6096 mm [20 feet] long. It is a grate discharge mill with an inside diameter of 10363 mm [34 feet] and a grinding length of 5334

3 the foundations are smaller, reducing the mill's footprint and cutting the cost of buildings ... The ring motor features noncontact transmission of the driving torque to the mill shell by means of magnetic forces. As this produces no component wear, this type of drive provides high availability and ... SAG and ball mill for the wet grinding ...

3 the foundations are smaller, reducing the mill's footprint and cutting the cost of buildings ... The ring motor features noncontact transmission of the driving torque to the mill shell by means of magnetic forces. As this produces no component wear, this type of drive provides high availability and ... SAG and ball mill for the wet grinding ...

ball and sag mill foundation design Grinding . ... A Ball Mill Critical Speed (actually ball, rod, AG or SAG) is the speed at which the centrifugal forces equal gravitational forces at the mill shell's. Paper # 25 Copper Mountain Overview on the Grinding. COPPER MOUNTAIN: OVERVIEW ON THE GRINDING MILLS AND of a SAG mill and two ball mills ...

Mar 14, 2007· We took one look at the foundation and permitted a modern SAG Mill to be installed on the old foundation. With respect for what it was, it's not going anywhere, and will not be experiencing any vibration issues anytime soon. My back-of-the-envelope check gave me a natural frequency somewhere in the 0.000X range. With respect for the environment ...

• foundation: block foundations, or frame foundations; and • support medium: soil continuum, or a soil-pile system, or a substructure that, in turn, is supported over the soil continuum or soil-pile system. Dynamic forces are (i) internally generated forces by the machine itself, or (ii) externally applied forces

The large mill foundation is an irregular structure and located in a severe seismic zone. The response spectrum analysis is used to determine the earthquake forces and seismic response. View full-text

Metallurgical ContentBall Charge Motion inside a SAG MillSAG Mill OperationSemi Autogenous Design FactorsSAG Mill Operation ExampleProcess Plant DescriptionSAG Mill Design and Specification Operating Problems Since CommissioningDesign Changes and Future Operating Strategies AG and SAG mills are now the primary unit operation for the majority of large grinding circuits, and form the …

Sep 23, 2014· Fimiston mill foundations – Mill and soil not shown for clarity. Red Dog Mine One of the more interesting projects that we have been involved with was the Red Dog Mine SAG mill foundations. The mills are supported on steel supports rather than concrete. The mills operated for many years without issue and then began to vibrate excessively.

SAG system composed by SAG Mill, Stator and Foundation the spatial mass and stiffness distributions of all components, both in transient and steady (ope-rational) states, the electromagnetic and/or me-chanical forces, the presence of highly complex boundary conditions and interfaces between the involved components, etc.

Every mining operation has a unique grinding process. has experience of over 8,000 grinding mills globally, including manufacturing and delivering the largest SAG/AG mills in the world. Our experts welcome the opportunity to assist you with circuit and circuit control design as well as start-up, operation, and optimization of your mill.

SAG is an acronym for semi-autogenous grinding. SAG mills are autogenous mills that also use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21%. The largest SAG mill is 42' (12.8m) in diameter, powered by a 28 MW (38,000 HP) motor.

Outotec SAG and ball mill ... bodies by taking advantage of gravitational forces and ... and require simpler foundations than comparable trunnion-supported mills. The feed and discharge openings can be sized to meet process conditions without being constrained by trunnion bearing

A ball mill is a type of grinder used to grind, blend and sometimes for mixing of materials for use in mineral dressing processes, paints, pyrotechnics, ceramics, and selective laser sintering.It works on the principle of impact and attrition: size reduction is done by impact as the balls drop from near the top of the shell. A ball mill consists of a hollow cylindrical shell rotati

Sag Mill Foundations Forces - krauss-blumen . RE Manual design of SAG/ball/rod mill foundations youngstructural (Structural) 7 Mar 07 18 27 I have a bit of a long answer here so I ll give you a synopsis I don t think an design can be produced manually and I think a preliminary design could be detrimental (ie increase client expectations).

May 15, 2018· Foundation of any structure plays an important role in safety and satisfactory performance of the structure as it transmits mechanical loads of the electrical transmission system to earth. A transmission structure Without having a sound and safe foundation, it cannot perform the functions for which it has been designed. The…

Application of the proposed method in a 9.75×4.88m SAG mill indicated that the liner wear profile along the liner length is non-uniform and the highest wear occurs between 1.25m and 2.75m of the ...

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